Making sure that your company has everything it needs for its pizza production line doesn’t have to be overwhelming. In fact, it can be as easy as going through a checklist of all the key components of a pizza production line! In this article, we’ll go through a detailed list of all the important equipment that pizza companies need in order to succeed in today’s market. We’ll also explore other important aspects of a pizza production line, besides equipment. But first, let’s briefly look at how frozen pizza manufacturers are succeeding in today’s market.
How Frozen Pizza Manufacturers are Succeeding
Demand for frozen pizza is continually increasing. Customers rely on frozen pizzas for the convenience and consistent quality. To keep up with demand, frozen pizza manufacturers use automated equipment for making pizza. Automated pizza equipment transforms the way a business creates pizza, from increasing production rates to reducing overhead costs and optimizing the assembly line.
Optimizing as many parts of the production line as possible with automation allows a company to increase production rates while also improving quality and consistency. Automation brings many benefits to a pizza production line, including higher productivity, which helps pizza manufacturers to meet increasing demand. Automated equipment also improves the scalability of a production line. This means that it’s relatively simple for frozen pizza manufacturers to add extra production lines or incorporate additional equipment to increase production. Scalability is an important feature of automated production lines because it allows the equipment to adapt to the company’s evolving business needs.
Next, let’s look at a detailed list of automated equipment for making pizza. Frozen pizza manufacturers rely on these key components of a pizza production line to increase production rates and exceed customer expectations.
Equipment for Making Pizza
While every pizza company’s production line might involve different steps, there are key components of a pizza production line to assemble pizzas unique to their brand. These types of equipment for making pizza include circle placers, sauce applicators, cheese applicators, meat slicers, dry and granular ingredient applicators, and conveyor systems.
Circle Placers
Circle placers apply cardboard circles to the start of the production line. Cardboard circles protect the pizza products throughout assembly, transportation, and shelf life. The cardboard base helps maintain the quality of the product. At Quantum, our automated circle placers can place a range of sizes of circular, square, and rectangular cardboard bases onto your production line.
Sauce Applicators
Sauce applicators are key components of a pizza production line. What’s pizza without red sauce? At Quantum, we offer waterfall and target sauce applicators, which fit different business needs. Waterfall applicators apply an even layer of sauce over each pizza. Reclaim capabilities collect and reapply any unused sauce to save ingredients. Target sauce applicators apply a specific amount of sauce per pizza, as programmed by the company.
Cheese Applicators
Other key components of a pizza production line are cheese applicators. At Quantum, our cheese applicators are versatile, as they can dispense other toppings such as vegetables, dry ingredients, and IQF vegetables. These are waterfall applicators that ensure toppings are applied to each pizza. The reclaim and recirculation features save unused ingredients for reapplication. The decrease in ingredient waste is another benefit of automation.
Meat/Pepperoni Slicers
Next on this list are meat slicers. At Quantum, our meat slicers can slice and apply a range of stick meats, such as pepperoni, Canadian bacon, and sausage. Our meat slicers can also be configured for slicing meats and cheeses deli-style for added versatility! Your brand can create unique products with many different toppings.
Dry/Granular Ingredient Applicators
Dry/granular ingredient applicators can apply a wide range of toppings to make your pizzas stand out even more. Our dry/granular ingredient applicators can apply toppings like granules, spices, herbs, seeds, salt, parmesan cheese, and similar ingredients. As long as the ingredients can fit in the applicators, the applicators can dispense the toppings onto the pizzas.
Conveyor Systems
The last of the key components of a pizza production line are the conveyor systems that pizza companies rely on to keep the production line moving. Conveyor systems can have many functions such as reclaim, bulk feeding, ingredient compression, and water spraying. Your company will find all these types of conveyors at Quantum because we offer a range of engineered solutions to help pizza production lines succeed. Conveyor systems further organize and streamline the production line.
Sauce applicators, cheese applicators, meat slicers, dry/granular ingredient applicators, and conveyor systems are all critical components of a pizza production line that improve efficiency. However, there are still two more important aspects of pizza production.
Other Factors of Production for Pizza
Besides the automated key components of a pizza production line, there are other factors of production for pizza that can help pizza manufacturers succeed in the industry. This includes well-trained staff and a strategy to maximize the workflow of the production line.
Trained Staff
Having a well-trained staff is one of the important factors of production for pizza. Training staff on the operations of the automatic equipment, food production safety, and cleaning of the automated equipment will ensure that your team and production line are ready to go. Training on how to program the automatic equipment and restock ingredients will keep the production line going. Food safety training is important to keep your team, products, and customers safe from contaminants and food-borne illnesses. Maintenance training will ensure that your staff is prepared to keep the production line clean.
Strategy
Another important factor of production for pizza is having a strategy. Of course, automated equipment can only transform your production line if you’re utilizing it to the best of its ability. Our stellar customer service team at Quantum can offer expert recommendations to optimize your production line to meet your business needs and brand specifications.
Find Everything You Need at Quantum
At Quantum, we’re dedicated to providing the automated equipment that your frozen pizza company needs to exceed customer expectations. From sauce applicators to dry and granular ingredient applicators and conveyor systems, we make it easy to automate the key parts of a pizza production line. Contact us today so your business can work with the most trusted name in the industry.