Automation in Bakery Production Lines: Enhancing Speed and Accuracy

bakery-dough

It’s true – automation enhances speed and accuracy in bakery production lines. Besides providing faster output and reliable accuracy, automation can optimize your bakery production line, reduce material waste, and save overhead costs. Automation improves any bakery production line in multiple ways and overall creates a better business workflow. 

In this article, we’ll focus on how automation enhances speed and accuracy in bakery production lines. We’ll also list and describe crucial commercial food processing equipment that is necessary to enhance speed and accuracy, including conveyor systems and conveyor speeds. But first, we’ll spotlight how automated equipment implementation quality can impact your brand’s success in automation speed and accuracy.

Automated Equipment Implementation Quality

Automation improves many facets of baked goods production, but only when the right equipment is installed correctly. Great automated equipment implementation quality sets your production line up for success. But how does your company know that it’s getting good service from its equipment manufacturer? 

Communicating With the Equipment Manufacturer

When your company has chosen the commercial food processing equipment it requires for production lines, your company should still communicate with the manufacturer after purchasing the equipment. This ensures a smooth installation experience and allows your business to ask questions and confirm details with the manufacturer. Your company and the manufacturer should discuss details such as production requirements and warehouse space. This ensures that you’re getting the necessary equipment and that the manufacturer is doing everything they can to improve automated equipment implementation quality.

Easy Maintenance and Upkeep

Automated equipment should make most, if not all, aspects of production easier, including maintenance and upkeep. Installing equipment that requires minimal upkeep and is easy to fix will significantly reduce downtime in the future. Easy maintenance and upkeep also enhance production speed. Also, brands often want out-of-the-box ready equipment so they can start seeing the benefits of automation as soon as possible. 

User-Friendly Machinery

Lastly, installing user-friendly machinery right out of the gate also enhances speed and accuracy and improves the installation process. User-friendly equipment helps your company utilize automated equipment faster because it isn’t complicated. What’s more, user-friendly machinery allows brands to customize their products according to brand specifications without hassle, facilitating faster production and results.

These hints are helpful, but which specific commercial food processing equipment can benefit your bakery production lines? Next, we’ll suggest critical automated equipment to make your company’s output faster and more accurate than ever.

Commercial Food Processing Equipment

At Quantum, we offer many types of commercial food processing equipment needed to increase efficiency and meet demand, without sacrificing accuracy. Our selection of baking equipment is unparalleled in efficiency, speed, customization, and applications.

Circle Placers

Our cardboard circle placers serve as a great foundation for the longevity of your products and equipment. Our cardboard circle placers can apply cardboard circles to conveyor systems in order to protect your baked goods products during assembly, freezing, packaging, transportation, and shelf life. Depending on the model of the circle placer and the size and shape of the cardboard, our circle placers can apply up to 1,800 cardboard pieces per minute. You can change the speed as well as other functions of the circle placers to meet your production requirements. We’ll take a look at conveyor speeds later on, but circle placers and conveyor systems are crucial in increasing the speed of your production.

Cheese/Topping Applicators

Cheese/topping applicators are particularly versatile, because of all the different toppings they can apply to your baked goods. These applicators are great for dispensing shredded cheese, vegetables, dry ingredients, and IQF ingredients to make your products unique. Our no-waste automated waterfall applicators conserve ingredients and reduce costs.

Dry/Granular Ingredient Applicators

Our dry/granular ingredient applicators are ideal for dispensing herbs, spices, nuts, sesame seeds, granulated cheese, and similar ingredients. The waterfall application system ensures that the ingredients cover the products according to brand requirements. Some of our dry/granular ingredient models, like our QTGA5 Series, can be easily added over an existing conveyor belt line. As long as ingredients fit in the applicators, the applicators can accurately dispense them.

Now that we’ve reviewed important automated equipment needed for enhancing speed and accuracy in the production line, let’s focus on conveyor speeds and why they matter in an optimized workflow.

Spotlight: Conveyor Speeds

At Quantum, we offer multiple conveyor belts and systems to maximize your brand’s productivity. We also offer customized conveyor solutions if your brand requires specific features. All of our conveyor solutions have settings that your company can change in order to meet demand and deadlines. The most important feature of conveyor systems is the ability to change conveyor speeds.

While it may seem obvious that increasing conveyor speed increases the speed of the entire production line, your brand doesn’t have to sacrifice product assembly accuracy for faster output. Especially when paired with circle placers, our conveyor belt systems keep your products aligned for optimal topping dispensing. Circle placers help ensure accuracy during topping application; increasing conveyor speeds ensures faster output. In addition to better speed and accuracy, your brand will find that its products exceed in quality and consistency. These are added bonuses that come with automating your bakery production lines.

In this article, we’ve discussed how and why frozen food manufacturers employ automated equipment for their production lines, which equipment is necessary for automating workflows, and how conveyor systems and circle placers improve speed and accuracy. Automation brings food production into the future, all while simplifying the process. 

Enhance Speed and Accuracy With Quantum

With Quantum Technology Services, your baked goods company can improve efficiency, speed, and accuracy. Customer service is our number one priority, and our team is dedicated to finding the right automated solutions for your business requirements. Automation can simplify your bakery production line as it increases speed and accuracy to meet your business needs. Contact us today at Quantum to find out how your bakery production line can benefit from automated equipment.