Depending on the type of food you are manufacturing, food conveyors can make or break your progress. There are many different types of food industry conveyor systems, each with its own design and features. But not all food conveyors are interchangeable, as some are better equipped to handle certain types of ingredients than others.
In this article, we will discuss why mat-top conveyors are the best choice for sticky or delicate ingredients. We will also discuss the benefits of mat top food conveyor belts and why you should choose one of the options we offer at Quantum.
Troubleshooting Common Food Production Line Issues: Sticky & Delicate Ingredients
A food production line comes with a unique set of challenges that other manufacturing companies do not face. These challenges will also be different depending on the types of products you are manufacturing.
Especially if you are producing products with sticky or delicate ingredients, you may run into a variety of manufacturing problems, including:
- Stickiness: Sticky or soft ingredients can cause problems with stickiness on your conveyor system. Ingredients may stick to each other or to the conveyor belt, causing your system to back up and not run effectively. This can also introduce a variety of food safety concerns.
- Ingredient Breakage: If your products include delicate ingredients, this can pose some unique manufacturing challenges. Delicate ingredients are more likely to break during the manufacturing process, causing product inconsistency.This can also contribute to food safety concerns if broken ingredients start to clog the conveyor components.
- Ingredient Loss: Both sticky and delicate ingredients can cause ingredient loss if they fall off your products. Although this may not seem like a serious issue at first, any ingredient loss will ultimately result in wasted resources and a reduction to your bottom line.
Benefits of Mat Top Food Conveyor Belts
Now that you know about the manufacturing challenges associated with sticky or delicate ingredients, why are mat top food conveyor belts the best option? At Quantum, we offer a range of mat-top food conveyor models with various different features. So, no matter your food manufacturing requirements, you’re guaranteed to find a suitable conveyor.
With that said, here are the main benefits of mat-top food industry conveyor systems.
Solid Platform
There are types of food conveyors designed for specific products. A mat-top conveyor features a modular belt construction, providing a solid surface free of cracks or crevices.
A mat-top conveyor has a modular belt construction, creating a solid surface without any cracks or crevices. This is very different from wirebelt or bulk feed conveyors, which are made of different surface components.
Because of the solid platform, products remain stable as they go through the food production line. Especially for products with sticky or delicate components, this prevents ingredient loss and breakage.
Hygienic Design
Food industry conveyor systems that use a mat belt design are considered to be very hygienic, as the solid surface of the mat is easy to clean and does not require disassembly. This allows your equipment operators to quickly wipe down the conveyor systems so that the production line remains safe and hygienic.
Choosing a hygienic conveyor design is especially important if your products contain sticky ingredients, as these can easily start to build up on conveyor belts.
Easy Integration
Compared to other conveyor systems, mat-top conveyors are a very flexible option. Most of these conveyors can be easily integrated with your existing system if you need to increase production or add additional products to your line.
At Quantum, we have a full line of standard conveyors that you can easily adapt to fit your existing system with very little effort. Most of our conveyor systems can also be customized in length and width to fit your production needs.
Product Versatility
Unlike many other conveyor designs, mat-top conveyors offer product versatility. The solid surface of the mat allows for products of all sizes and consistencies with a very low risk of product damage.
Also, if you need to manufacture different types of products on the same line, it is easy to accomplish with a mat-top conveyor. These conveyors can be quickly sanitized and cleaned without having to disassemble, reducing the risk of cross-contamination.
When Should You Invest in a New Conveyor System?
Are you wondering if now is the right time to invest in a new conveyor system? If so, here are some questions to ask yourself to determine whether this purchase is a necessity:
- Have you been having quality issues?
- Are ingredients sticking to your conveyor belt and causing food safety concerns?
- Have you been experiencing increased downtime, breakdowns, or conveyor repairs?
- Do you want to add additional products to your line?
- Are you unable to meet fluctuating demand?
Why Choose Quantum Food Processing Conveyors
If you have decided that a mat top conveyor is the right option for your food manufacturing needs, you may not know where to find one. There are many options available, but not all food processing conveyors are made equal, especially if you have certain manufacturing needs.
At Quantum, we have created a line of nine different types of conveyors, specifically designed for high-speed food manufacturing. Our conveyors are easily integrated with one another and offer customization options if you don’t find a conveyor that fits all of your specifications.
Additional features of our conveyors include reinforced structures, urethane belting, and variable speeds.
Invest in High-Quality Food Industry Conveyor Systems From Quantum
If you are manufacturing products with delicate or sticky ingredients, you need to find the right food processing conveyors. At Quantum, we provide a variety of conveyor models for different types of food production lines. These conveyors include special features, such as easy system integration, sanitary designs, and custom lengths and widths. Contact our team today to learn more about our mat-top conveyors and how they can be customized to fit your manufacturing needs.