If you manufacture frozen pizzas, one of your biggest concerns needs to be the quality of the frozen pizza. Although frozen pizza is very popular and continues to grow in demand among consumers, one of the most common complaints is the lack of quality. Frozen pizzas are often made at high speeds, and there is a lot of room for errors to occur during production.
Finding frozen pizza manufacturing equipment that helps to ensure quality while cutting costs can help eliminate many of these issues.
In this article, we will discuss how the right equipment can help you maintain frozen pizza quality while minimizing unnecessary costs. We will also discuss some of the things to consider when you are looking to purchase new food equipment or simply update some of the equipment you already have.
Quality Ingredients and Toppings
If you are in the frozen pizza manufacturing industry, you are most likely very aware of the importance of quality. However, there is a specific point in the manufacturing process that has a significant impact on cost and quality. This includes the step during production where the toppings are added to the pizza crusts.
Many errors can occur during this step if the pizza crust isn’t aligned on the conveyor belt or the toppings aren’t being added through automation. Things like misaligned toppings or too many toppings can result in significant waste and degrade the quality of the pizzas you are producing.
Having the right equipment can help you avoid these issues. At Quantum, we offer applicators designed to address these challenges, including:
- Sauce applicators
- Dry/granular ingredient applicators
- Meat/pepperoni slicers
- Cheese/topping applicators
Circle placers are also essential when it comes to making sure the pizza crusts are aligned so that the toppings are placed correctly. At Quantum, we provide a variety of circle placing machines that are perfect for round, rectangle, or square pizzas.
Consistent Products
Even if you use the most high-quality ingredients in your frozen pizzas, this doesn’t automatically improve the quality. As much as consumers are looking for high-quality ingredients, they are usually looking more for consistent products, especially when it comes to frozen pizzas.
Maintaining consistency in frozen pizza quality is especially difficult as you increase production. Even the smallest error could result in significantly different products that reduce the consumer’s experience. This can also result in substantial waste if products have to be thrown out.
Automating your frozen pizza process helps to eliminate many issues that can create inconsistent results. Automation systems are specifically designed for reproducibility while requiring less manual labor.
Employee and Food Safety
Food safety is a significant concern for any type of food manufacturing company. There are certain food safety standards you have to maintain, as well as hygiene standards for your operators and employees.
One of the benefits of frozen pizza equipment is that it automatically enhances food safety. It helps to automate this process, leaving less room for things like ingredient cross-contamination, excessive food handling, and incorrect temperature exposure.
Aside from food safety, using automation systems also improves the safety of your employees since they will have to do fewer manual tasks. Just keep in mind that employees will need to be trained to operate the equipment in a safe manner. At Quantum, we help to train operators to reduce the risk of employee injuries and other safety concerns.
Quality Control
Automation systems not only help to create consistent products, but they also help with quality control. You can improve frozen pizza quality through automation systems that have quality control measures already in place. These measures can help you track quality, maximize ingredient use, and spot areas that could be improved.
Automation systems will usually have several steps throughout the process, where quality is checked to ensure consistency. This can help reduce the risk of pizzas being packaged and delivered with quality issues. Quality control measures also help catch manufacturing errors quickly so that they can be remedied before creating more waste.
Overhead Costs
There are many overhead costs associated with creating quality frozen pizza, but some of these costs can be reduced. Because of this, food manufacturing equipment will eventually end up paying for itself, even though it is a large investment upfront.
These types of equipment can help reduce overhead costs, such as reducing labor, ingredient waste, water usage, and energy usage.
Choosing the Right Frozen Pizza Manufacturing Equipment
Because frozen pizza equipment is a significant investment, you need to do your research before making any purchases. Even if you currently have manufacturing equipment in your facility, you may want to consider updating to better-quality automation systems.
At Quantum, we provide all of the pizza equipment manufacturers need to automate their systems to reduce costs and improve frozen pizza quality:
- Applicators: If you are mass-producing frozen pizzas, you will need ingredient applicators to ensure the toppings are consistent. Not only does this improve quality, but it also helps to reduce costs associated with food waste.
- Conveyors: Conveying systems are an essential aspect of automating frozen pizza making without sacrificing quality or consistency. At Quantum, we provide a variety of conveying systems depending on your manufacturing needs.
- Pizza Cutters: Pizza cutters shouldn’t be an afterthought when it comes to frozen pizza manufacturing, as this can drastically impact quality. Pizza cutting equipment can help create equal portion sizes and consistency in appearance.
- Circle Placers: Circle placing equipment is essential for lining pizza crusts so that the toppings are added correctly. This will also ensure quality throughout the freezing, packing, and delivering process.
Improve Frozen Pizza Quality With Quantum
At Quantum, we don’t just provide food manufacturing equipment; we provide equipment specifically meant for the frozen pizza industry. Because of this, our equipment is designed for high-speed production and takes into account the specific concerns frozen pizza manufacturers have. Our automation systems ensure there is less waste, more consistency, and reliable quality throughout your products. Contact our team today to learn more about how our automated solutions can help your manufacturing process when it comes to cutting costs and improving quality.