If you have a legacy pizza line and want to upgrade to an automated production line, there is a way to enjoy the best of both worlds. Pizza manufacturing companies can use retrofitting to upgrade their current legacy pizza line with more automated pieces of equipment.
There are several reasons why you may want to do this, especially if you are looking to grow your manufacturing company.
In this article, we will discuss some of the key pieces of equipment you need for an automated production line and how Quantum can help you make these upgrades.
Pizza Sauce Spreader & Pizza Sauce Dispenser
If you are working with a legacy pizza line, one of the best ways to upgrade to an automated production line is with a pizza sauce spreader or pizza sauce dispenser. These are automated pieces of equipment that help automate the process of dispensing and applying pizza sauce.
By making this investment, you are reducing your need for manual labor and improving overall reproducibility.
At Quantum, we provide eight different models of sauce applicators to meet your pizza manufacturing needs. Whether you need a pizza sauce spreader or a pizza sauce dispenser, our applicator options have different features to fit your production line goals.
Here are some examples of the different applicator models we provide for frozen pizza manufacturing:
- WS1000 waterfall
- QTSA series
- QTMC series
- QTIA series
- QTJK series
- C120 series
- QTTS series
- QTPP series
Topping Applicators
If you are upgrading your automated production line with an automatic sauce dispenser, you also need to invest in topping applicators. Topping applicators differ from automatic sauce dispensers in that they are designed to dispense pizza topping ingredients, rather than sauces.
Topping applicators are used for things like shredded cheese, vegetables, dry ingredients, seeds, seasonings, and Parmesan cheese.
At Quantum, we provide dry/granular ingredient applicators and cheese/topping applicators. These applicators are very versatile, allowing you to create a variety of products without having to upgrade to additional equipment.
Meat Slicers
If you are retrofitting a legacy pizza line to create a more automated production line, another upgrade to consider is meat slicers. Meat slicers help to automate the process of slicing and applying meat to the pizzas as they go down the conveyor belt. This helps to reduce the risk of human error and cross-contamination, and creates a more reliable end result.
At Quantum, our meat and pepperoni slicers are capable of handling sticks of pepperoni, sausage, Canadian bacon, deli-style meats, and cheeses. Our equipment uses continuous motion conveyors and servo motor drive technology to create the best result possible.
Why Retrofit a Legacy Pizza Line?
If you have a legacy pizza line, you may not know why you should retrofit it. After all, sometimes old equipment is the best equipment and provides the highest quality results. However, there is a way to enjoy the best of both worlds by simply upgrading your frozen pizza manufacturing line, rather than completely replacing it.
Here are some examples of when it may be a good idea to upgrade to a more automated production line without completely replacing your old equipment:
- Company Growth: If your manufacturing company is growing and demand is increasing, you need to adjust accordingly. Standard pizza equipment may not be suitable for this type of growth, which makes automated technology the best option.
- Labor Shortages: It is not uncommon for pizza manufacturers to run into labor shortage issues. The good news is that by investing in a few automation upgrades, you can significantly reduce the number of employees you need to operate your line.
- Mechanical Issues: You may also be having issues with your equipment, leading to expensive repairs and downtime. Investing in new equipment is the best way to resolve these issues and doesn’t always require replacing the entire line.
- Product Expansion: The frozen pizza market is incredibly saturated, and consumer demand is always fluctuating. To keep up with these changes, you need to be able to adapt your products to reflect current trends. Automated equipment allows you to do this by providing additional features and tools that can help you create more product options.
- Quality & Speed Issues: It may be time to make some automation upgrades if you are experiencing quality or speed issues. Quality issues can damage your company’s reputation as well as result in downtime and product waste. Speed issues can set you behind schedule and reduce your ability to keep up with the demands of a growing company.
Benefits of Automation Upgrades
Upgrading your pizza line can be a very overwhelming process, especially if you want to maintain some of your original equipment. After all, buying new equipment is a big investment, and you need to make sure you are making the right decisions.
With so many equipment options available, it can be difficult to know what you should and shouldn’t invest in.
If you are on the fence about whether or not you should make some automation upgrades, here are some of the benefits of automated technology in pizza manufacturing:
- Reduced need for manual labor
- Fewer human error risks
- Adjustable speed settings to match demand
- More opportunity for growth
- Faster and more efficient production
- Fewer quality and inconsistency concerns
- More versatile product options
- Additional equipment features, such as reclaim abilities, waterfall dispensing, and continuous motion conveyors
Also, if you are still struggling to find the right equipment when retrofitting your pizza line, Quantum can help. We can help you identify your pain points and find customized solutions that provide all of the benefits of automated technology.
Most of our equipment is suitable for small, mid-sized, and large manufacturing companies, even if your goal is additional growth.
Find the Best Automatic Sauce Dispenser at Quantum
Do you want to take your pizza manufacturing line to the next level with automated upgrades? At Quantum, we use the latest automation technology to design and manufacture frozen pizza line equipment. This equipment can help you maintain quality and consistency while significantly boosting speed and productivity. Contact our team today to learn more about the manufacturing equipment we provide.